Cantilever

For the figure skating element, see Cantilever (figure skating).

A cantilever is a beam anchored at only one end. The beam carries the load to the support where it is resisted by moment and shear stress.^[1] Cantilever construction allows for overhanging structures without external bracing. Cantilevers can also be constructed with trusses or slabs.

This is in contrast to a simply supported beam such as those found in a post and lintel system. A simply supported beam is supported at both ends with loads applied between the supports.

1 In bridges, towers, and buildings
2 Aircraft
3 In microelectromechanical systems
4 In storage applications
- 4.1 Warehouse storage
- 4.2 Portable storage
5 See also
6 References
7 External links

In bridges, towers, and buildings

Cantilevers are widely found in construction, notably in cantilever bridges and balconies (see corbel). In cantilever bridges the cantilevers are usually built as pairs, with each cantilever used to support one end of a central section. The Forth Bridge in Scotland is an example of a cantilever truss bridge.

Temporary cantilevers are often used in construction. The partially constructed structure creates a cantilever, but the completed structure does not act as a cantilever. This is very helpful when temporary supports, or falsework, cannot be used to support the structure while it is being built (e.g., over a busy roadway or river, or in a deep valley). So some truss arch bridges (see Navajo Bridge) are built from each side as cantilevers until the spans reach each other and are then jacked apart to stress them in compression before final joining. Nearly all cable-stayed bridges are built using cantilevers as this is one of their chief advantages. Many box girder bridges are built segmentally, or in short pieces. This type of construction lends itself well to balanced cantilever construction where the bridge is built in both directions from a single support.

These structures are highly based on torque and rotational equilibrium.

In an architectural application, Frank Lloyd Wright's Fallingwater used cantilevers to project large balconies. The East Stand at Elland Road Stadium in Leeds was, when completed, the largest cantilever stand in the world holding 17,000 spectators. The roof built over the stands at Old Trafford Football Ground uses a cantilever so that no supports will block views of the field. The old, now demolished Miami Stadium had a similar roof over the spectator area. The largest cantilever in Europe is located at St James' Park in Newcastle-Upon-Tyne, the home stadium of Newcastle United F.C.^[2]^[3]

Less obvious examples of cantilevers are free-standing (vertical) radio towers without guy-wires, and chimneys, which resist being blown over by the wind through cantilever action at their base.

Aircraft

Another use of the cantilever is in fixed-wing aircraft design, pioneered by Hugo Junkers in 1915. Early aircraft wings typically bore their loads by using two (or more) wings in a biplane configuration braced with wires and struts. They were similar to truss bridges, having been developed by Octave Chanute, a railroad bridge engineer. The wings were braced with crossed wires so they would stay parallel, as well as front-to-back to resist twisting, running diagonally between adjacent strut anchorages. The cables and struts generated considerable drag, and there was constant experimentation on ways to eliminate them.

It was also desirable to build a monoplane aircraft, as the airflow around one wing negatively affects the other in a biplane's airframe design. Early monoplanes used either struts (as do some current light aircraft), or cables like the 1909 Bleriot XI (as do some modern home-built aircraft). The advantage in using struts or cables is a reduction in weight for a given strength, but with the penalty of additional drag. This reduces maximum speed, and increases fuel consumption. Hugo Junkers endeavored to eliminate all external bracing, only a dozen years after the Wright Brothers' initial flights, to decrease airframe drag in flight, with the result being the Junkers J 1 pioneering all-metal monoplane of late 1915, designed from the start with all-metal cantilever wing panels.

The most common current wing design is the cantilever. A single large beam, called the main spar, runs through the wing, typically nearer the leading edge at about 25 percent of the total chord. In flight, the wings generate lift, and the wing spars are designed to carry this load through the fuselage to the other wing. To resist fore and aft movement, the wing will usually be fitted with a second smaller drag-spar nearer the trailing edge, tied to the main spar with structural elements or a stressed skin. The wing must also resist twisting forces, done either by a monocoque "D" tube structure forming the leading edge, or by the aforementioned linking two spars in some form of box beam or lattice girder structure.

Cantilever wings require a much heavier spar than would otherwise be needed in cable-stayed designs. However, as the size of an aircraft increases, the additional weight penalty decreases. Eventually a line was crossed in the 1920s, and designs increasingly turned to the cantilever design. By the 1940s almost all larger aircraft used the cantilever exclusively, even on smaller surfaces such as the horizontal stabilizer.

In microelectromechanical systems

Cantilevered beams are the most ubiquitous structures in the field of microelectromechanical systems (MEMS). An early example of a MEMS cantilever is the Resonistor,^[4]^[5] an electromechanical monolithic resonator. MEMS cantilevers are commonly fabricated from silicon (Si), silicon nitride (Si₃N₄), or polymers. The fabrication process typically involves undercutting the cantilever structure to release it, often with an anisotropic wet or dry etching technique. Without cantilever transducers, atomic force microscopy would not be possible. A large number of research groups are attempting to develop cantilever arrays as biosensors for medical diagnostic applications. MEMS cantilevers are also finding application as radio frequency filters and resonators. The MEMS cantilevers are commonly made as unimorphs or bimorphs.

Two equations are key to understanding the behavior of MEMS cantilevers. The first is Stoney's formula, which relates cantilever end deflection δ to applied stress σ:

$\delta = \frac{3\sigma\left(1 - \nu \right)}{E} \left(\frac{L}{t}\right)^2$

where ν is Poisson's ratio, $E$ is Young's modulus, $L$ is the beam length and $t$ is the cantilever thickness. Very sensitive optical and capacitive methods have been developed to measure changes in the static deflection of cantilever beams used in dc-coupled sensors.

The second is the formula relating the cantilever spring constant $k$ to the cantilever dimensions and material constants:

$k = \frac{F}{\delta} = \frac{Ewt^3}{4L^3}$

where $F$ is force and $w$ is the cantilever width. The spring constant is related to the cantilever resonance frequency $\omega_0$ by the usual harmonic oscillator formula $\omega_0 = \sqrt{k/m}$ . A change in the force applied to a cantilever can shift the resonance frequency. The frequency shift can be measured with exquisite accuracy using heterodyne techniques and is the basis of ac-coupled cantilever sensors.

The principal advantage of MEMS cantilevers is their cheapness and ease of fabrication in large arrays. The challenge for their practical application lies in the square and cubic dependences of cantilever performance specifications on dimensions. These superlinear dependences mean that cantilevers are quite sensitive to variation in process parameters. Controlling residual stress can also be difficult.

In storage applications

Warehouse storage

A cantilever rack is a type of warehouse storage system consisting of the vertical column, the base, the arms, and the horizontal and/or cross bracing. These components are fabricated from both roll formed and structural steel. The horizontal and/or cross bracing are used to connect two or more columns together. They are commonly found in lumber yards, woodworking shops, and plumbing supply warehouses.

Portable storage

A folding cantilever tray is a type of stacked shelf that can be unfolded to allow convenient access to items on multiple tiers simultaneously. The shelves can be collapsed when not in use for more compact storage. Because of these properties folding cantilever trays are often used in luggage and toolboxes.

References

^ Hool, George A.; Johnson, Nathan Clarke (1920). "Elements of Structural Theory - Definitions" (Google Books). Handbook of Building Construction. vol. 1 (1st ed.). New York: McGraw-Hill. p. 2. http://books.google.com/books?id=wFdDAAAAIAAJ&pg=PA2#v=onepage&q&f=false. Retrieved 2008-10-01. "A cantilever beam is a beam having one end rigidly fixed and the other end free."
^ IStructE The Structural Engineer Volume 77/No 21, 2 November 1999. James's Park a redevelopment challenge
^ The Architects' Journal Existing stadiums: St James' Park, Newcastle. 1 July 2005
^ ELECTROMECHANICAL MONOLITHIC RESONATOR, US Pat.3417249 - Filed April 29, 1966
^ R.J. Wilfinger, P. H. Bardell and D. S. Chhabra: The resonistor a frequency selective device utilizing the mechanical resonance of a silicon substrate, IBM J. 12, 113-118 (1968)
^ P. C. Fletcher, Y. Xu, P. Gopinath, J. Williams, B. W. Alphenaar, R. D. Bradshaw, R. S. Keynton, "Piezoresistive Geometry for Maximizing Microcantilever Array Sensitivity," presented at the IEEE Sensors, Lecce, Italy, 2008.

Roth, Leland M (1993). Understanding Architecture: Its Elements History and Meaning. Oxford, UK: Westview Press. ISBN 0-06-430158-3. pp. 23–4
Madou, Marc J (2002). Fundamentals of Microfabrication. Taylor & Francis. ISBN 0-8493-0826-7.
Sarid, Dror (1994). Scanning Force Microscopy. Oxford University Press. ISBN 0-19-509204-X.

External links

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